D1000 Gen1 – BMU Harnessing Kit

Overview

The D1000 Gen1 BMU Harnessing Kit provides all the essential connection components required to integrate the Battery Management Unit (BMU) with the complete distributed battery management system. As the master controller in Prohelion’s distributed architecture, the BMU requires multiple specialized harnesses for CAN communication, high-voltage sensing, contactor control, and system interfacing. This comprehensive kit includes all necessary cables, connectors, and terminators to quickly deploy the BMU in battery pack installations, ensuring reliable system integration and professional-grade connections throughout the distributed BMS network.

Key Features

• Complete BMU Integration Solution: All harnesses and cables needed for full BMU deployment
• CAN Communication Setup: Overmolded CAN-B cable and ribbon cable for CMU network
• High-Voltage Sensing: Dedicated HV sense harness for battery pack voltage monitoring
• Contactor Control: Multiple contactor harnesses for safe battery pack switching
• System Integration: Fan control, relay management, and 12V power connections
• Network Termination: CAN terminator components for proper network operation
• Professional Connectors: IDC sockets with strain relief for reliable connections

Kit Contents

• CAN-B Cable: 1x overmolded CAN-B cable (1m) for vehicle communication
• BMU 12V-C Harness: Power supply connection for BMU operation
• BMU HV Sense Harness: High-voltage sensing for battery pack monitoring
• BMU Fan Header Harness: Cooling system control interface
• IDC Connectors: 3x 10-way 2.54mm IDC sockets with strain relief
• Ribbon Cable: 1x WR-CAB 1.27mm ribbon flat cable (1m) for CMU network
• CAN Terminators: 2x CMU CAN terminator for network integrity
• BMU Relay Harness: System relay control connections
• Contactor Harnesses: 3x BMU contactor harness for high-current switching

Applications

The D1000 Gen1 BMU Harnessing Kit is essential for:

• D1000 Gen1 BMU installations and system deployments
• Distributed battery management system integration
• Electric vehicle BMS master controller setup
• Energy storage system central control installations
• High-voltage battery pack management system builds
• Complete BMS network infrastructure deployment
• Replacement or additional harnesses for existing D1000 Gen1 systems

System Integration

The BMU Harnessing Kit integrates with:

• D1000 Gen1 BMU: Complete connection solution for all BMU interfaces
• CMU Network: Ribbon cable and terminators for distributed cell monitoring
• Vehicle Systems: CAN-B connection for vehicle communication bus
• Battery Contactors: Multiple harnesses for high-current switching control
• Cooling Systems: Fan control harness for thermal management
• Power Systems: 12V power and relay control connections
• High-Voltage Pack: HV sense harness for pack voltage monitoring

Installation Notes

• Complete Solution: All necessary harnesses included for full BMU deployment
• Professional Termination: Factory-terminated connections ensure reliability
• CAN Network Setup: Includes terminators for proper network operation
• Strain Relief: IDC connectors include strain relief for durability
• Systematic Installation: Organized kit contents for efficient deployment

Documentation

Comprehensive installation guides and technical documentation are available through Prohelion’s documentation portal at: docs.prohelion.com

Support

For technical support, integration assistance, or product inquiries, please visit our support portal where you can find comprehensive resources, submit support tickets, and access our knowledge base.