Overview
The D1000 Gen2 BMU Harness Kit provides a complete set of pre-crimped, pre-terminated, and pre-labelled cables designed to simplify and accelerate the installation of your D1000 Gen2 Battery Management Unit. This comprehensive kit eliminates the guesswork from BMU integration by providing professional-grade harnesses for all major connections including CAN communications, power distribution, contactor control, and auxiliary interfaces. Each harness is specifically engineered with appropriate conductor sizing and current ratings, transforming complex installations into plug-and-play solutions that reduce your “time-to-hello-world” to minutes rather than hours.
Professional Installation: All harnesses feature pre-crimped connections, professional labelling, and appropriate conductor sizing. Minimal field work required – most connections are simply plug-and-play with only flying leads requiring termination where necessary.
Kit Contents
PHLN-00003881 – CAN3 Interface Breakout Harness
Cable Assembly, D1000 Gen2 HV-BMU J6 (CAN3) breakout
- Length: 1 meter
- Termination: Pre-crimped and terminated on both ends
- Function: Provides two independent CAN connections for the isolated external CAN interface
- Installation: No work required – all crimping, labels, and connectors completed. Plugs directly into the BMU and external CAN devices
- Application: Isolated CAN communication to external systems and devices
PHLN-00003882 – Multi-Function Interface Breakout Harness
Cable Assembly, D1000 Gen2 HV-BMU J5 (HVIL, BJU, AUX) breakout
- Length: 1 meter
- Termination: Pre-crimped and terminated on both ends with flying leads for specific functions
- Functions: BJU CAN and power, Auxiliary CAN and ground, HVIL, and 3x low-side switch outputs with feedback
- Installation: Minimal work required – plugs directly into BMU, BJU, and auxiliary CAN devices. Only HVIL and low-side switch flying leads require field termination (if used)
- Application: Battery Junction Unit connection, auxiliary systems, and safety interlock
PHLN-00003886 – Power and Contactor Control Harness
Cable Assembly, D1000 Gen2 HV-BMU J4 (power, contactor) breakout
- Length: 1 meter
- Termination: Pre-crimped and terminated on BMU end with flying leads for field connections
- Functions: BMU power input, contactor power, and 5x contactor outputs with auxiliary feedback
- Installation: Minimal work required – plugs directly into BMU. Only power input and contactor flying leads require field termination
- Application: Main power distribution and contactor control system
PHLN-00004288 – CMU IsoUART Loopback Harness
Cable Assembly, D1000 Gen2 HV-CMU IsoUART Loopback
- Type: Short loopback harness
- Function: Terminates the isolated UART communication between CMUs
- Quantity: One required per system (regardless of number of CMUs)
- Installation: Simple plug-in connection
- Application: Essential for proper CMU communication network termination
Key Benefits
- Professional Quality: All harnesses feature pre-crimped, pre-terminated, and pre-labelled connections
- Appropriate Sizing: All conductors specifically chosen for intended purpose and current rating
- Rapid Installation: Reduces “time-to-hello-world” from hours to minutes
- Eliminates Guesswork: No need to determine wire sizes, connector types, or pinouts
- Plug-and-Play Design: Most connections require no field work
Target Applications
The D1000 Gen2 BMU Harness Kit is essential for:
- System Integrators: Accelerated installation and reduced labour costs
- Research and Development: Rapid prototyping and system testing
- Educational Institutions: Simplified setup for training and demonstration
- OEM Applications: Consistent, professional integration quality
- Field Installations: Reduced on-site complexity and installation time
- Prototype Development: Quick system bring-up and testing
- Production Systems: Reliable, repeatable installation process
Compatibility
This harness kit is specifically designed for the D1000 Gen2 BMU and provides compatibility for:
- D1000 Gen2 Battery Management Unit (BMU)
- D1000 Gen2 Cell Management Units (CMUs)
- D1000 Gen2 Battery Junction Units (BJUs)
- External CAN devices and communication systems
- Contactor control systems
- Power distribution networks
- Safety interlock (HVIL) systems
Documentation
Comprehensive technical documentation and integration guides are available through Prohelion’s documentation portal at: docs.prohelion.com
Support
For technical support, integration assistance, or product inquiries, please visit our support portal where you can find comprehensive resources, submit support tickets, and access our knowledge base.
